Fertilizers

Sustainable fertilizers: industry seeks to cut emissions without compromising global agricultural output

Innovation and challenges shape the road to cleaner fertilizers. How is the U.S. advancing in sustainability and production?

AgroLatam U.S
AgroLatam U.S. is the U.S.-based editorial team of AgroLatam, covering U.S. agriculture and agribusiness, including markets, policy, trade, and technology, with a focus on links between the United States and Latin America.

On January 22, 2026, World Fertilizer magazine revealed that the global fertilizer industry faces a pressing challenge: reducing greenhouse gas emissions without compromising agricultural production, which is essential to feed a growing global population. This tension between sustainability and productivity is pushing key players-particularly in the United States-to adopt new technologies, including renewable energy and carbon capture.

Fertilizer production, especially nitrogen-based, is among the highest industrial sources of global emissions. It's estimated that the entire supply chain-from manufacturing to field application-generates around 2.6 billion metric tons of greenhouse gases (GHGs) annually.

One of the biggest culprits is ammonia production, which consumes massive amounts of energy and accounts for 450 million metric tons of GHGs each year. In the U.S., companies like Nutrien are making notable progress. The company set a target to reduce its operational emissions from 670 kg/ton to 470 kg/ton by 2030, and it has already achieved a 50% reduction.

Canada has proposed a 30% cut in agricultural emissions by 2030, while the European Union mandates the replacement of 42% of grey hydrogen with non-biological renewable fuels by the same year.

In this landscape, the United States is emerging as a leader in carbon capture and storage (CCS) projects. A notable example is the partnership between CF Industries and Japan's JERA to build a blue ammonia plant in Louisiana, with a $4 billion investment. The facility, expected to launch in 2029, will capture 2.4 million metric tons of CO2 per year.

Another promising innovation is using renewable energy to produce hydrogen via electrolysis. This process releases only oxygen as a byproduct, making it a cleaner alternative to the traditional natural gas-based method, which emits over 10 kg of CO2 for every kilogram of hydrogen produced.

However, the high cost of electrolysis and the intermittent nature of renewables remain key obstacles. Current plants are optimized for stable energy sources, and adapting to solar and wind variability requires reengineering of equipment and systems.

Looking ahead, research is focusing on technologies like Chemical Looping Ammonia Production (CLAP), an experimental method that could eventually replace the Haber-Bosch process. CLAP reduces pressure and temperature requirements, using recyclable nitrogen carriers to synthesize ammonia under more efficient conditions.

The challenge is enormous: overhauling the production of the world's second-most manufactured chemical will require billions in investment and global collaboration. Still, climate urgency and market demand are pushing the industry toward sustainable solutions, where the U.S. can set the tone through innovation, infrastructure, and forward-looking regulation.

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